Foodie Supermarket

Formsteel and NZRPG create a landmark retail space in Westgate

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  • Client

    NZ Retail Property Group (NZRPG)

  • Floorspace

    6,500m2 (3,800m indoor retail)

  • Build Time

    20 weeks (building envelope)

  • Structural System

    Formsteel SuperSpan™ System

  • Cladding

    Formsteel FS670 5Rib

Reforming Large-Format Retail Construction Through Formsteel’s Integrated Structural System

NZ Retail Property Group selected Formsteel to engineer and deliver the structural solution for the 6,500sqm Foodie Asian Supermarket within Auckland’s Westgate retail precinct. Comprising three separate tenancies and positioned among major international retailers, including Costco, Tesla, a block of fast-food chains, and Chemist Warehouse, the development required expansive retail frontage, long clear spans, and delivery certainty at scale.

 

Originally designed using a conventional structural steel system, the project encountered rising material costs, supply chain disruption, and reduced flexibility. Seeking a more efficient approach, NZRPG selected Formsteel’s integrated methodology, combining structural technology with end-to-end delivery capability.

 

The design incorporated wide portal connections, intersecting rooflines, and complex multi-tenancy coordination. Formsteel implemented its SuperSpan™ beam system within a coordinated framework that integrated modelling, engineering, fabrication, and on-site construction. Rapid reconfiguration of the original design, seamless integration of structural elements, and optimised beam configurations reduced complexity while maintaining structural performance.

The building envelope was completed in just 20 weeks, using approximately 40% less steel than a traditional structural approach. The project delivered measurable cost efficiencies, reduced embodied carbon, and earlier tenant occupation, demonstrating how Formsteel’s technology, automation, and expertise transform large-format commercial construction.

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Foodie Front
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Caption 3

Challenges + Solutions

  • Rapid Modelling

    Quick adjustments replaced the traditional structural steel system with Formsteel’s design.

  • Integration of Structural Elements

    Seamless incorporation of structural steel columns into the Formsteel system.

  • Large Open Spans

    Design of wide portal connections for extensive retail frontage.

  • Complex Beam Systems

    Engineering of two distinct beam systems to handle clear spans and intersecting rooflines.

  • Lightweight Components

    Parapet and canopy elements were redesigned to reduce material use without compromising structural integrity.

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These innovations were essential in meeting the project’s tight deadlines and diverse requirements. As a result, the building’s envelope was completed in just 20 weeks, allowing other trades to begin sooner and speeding up tenant occupation.

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    Cost Savings

    A notable reduction in overall project costs.

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    Quicker ROI

    The client was able to start earning rental income sooner.

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    Greater Open Span Areas

    Increased open span capabilities provided greater design flexibility.

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    Carbon Reduction

    Around 40% less steel was used, resulting in a significantly lower carbon footprint.

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    Accelerated Contruction

    Approximately three months were saved on the total build time.

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    Comprehensive Support

    With Formsteel’s full-service coverage, including engineering, manufacturing, and install.

“ Formsteel has the potential to change the commercial construction game. It’s a building system that’s lower cost, simpler to construct, faster to build, and lighter. All those things add up and it’s just a better, completely new approach. Of course, we can’t forget that Formsteel is the greenest option out there and that’s something to be seriously considered. ”

Campbell Barbour

NZRPG

See Project

“Formsteel as a building solution has undeniably changed the game for large-scale commercial construction projects. Starting with the Formsteel system from the inception of a project ensures cost effective, simple build solutions with a shorter build timeframe. It just makes sense."

Bojana Hynes

Cottee Parker Architects

See Project

“The real benefit of Formsteel is that it allows us as developers to deliver quality buildings that are faster and more cost effective to build. 47% less embodied carbon; this is becoming a bigger and bigger deal. Formsteel source from reputable mills, they are a lot quicker to build with than traditional steel, and cheaper. That's why we are interested in it.

Alan Lockie

Stride Property

See Project

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