Northside

A Smarter Economic Model for Large-Scale Storage

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  • Client

    NZ Retail Property Group (NZRPG)

  • Industry

    Commercial Retail / Storage

  • Location

    Westgate, Auckland

  • Completion

    July 2025

  • Project Size

    4,300sqm – 11 Tenancies

  • System

    SuperSpan™

  • Build Time

    24 weeks

Delivering Storage Construction That Redefines Cost Expectations

Retail developer NZRPG had completed Stage 1 of its Westgate development using traditional structural steel. While the result met design expectations, it came at a cost exceeding $4,000 per sqm, creating an unsustainable model for future expansion.

Stage 2 required a fundamentally different approach. The 4,300sqm multi-tenancy storage development needed to reduce cost significantly without compromising structural strength, compliance, or performance. The project also demanded precision within a tight site footprint, integrating tilt-panel slab walls, fire-rated end walls, glazing, roller doors, and canopies.

Formsteel’s SuperSpan™ system transformed the project, by using our formed high-tensile steel beams, NZRPG achieved superior structural performance with around 25% less steel while delivering three times the strength (weight for weight) of traditional beam systems.  Panels and structural steel were erected in tandem to streamline sequencing and minimise site delays. Formsteel delivered the complete structural envelope, integrating structure, cladding, roofing, insulation, and access systems into a cohesive system.

Completed in 24 weeks and delivered at less than half the cost of Stage 1, the Northside development demonstrates how technology and integrated expertise can reshape the economics of commercial construction.


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Northside Done
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Challenges + Solutions

  • Escalating Cost Base

    Stage 1 construction exceeded $4,000 per sqm, requiring a fundamentally more efficient structural model for Stage 2.

  • Multi-Tenancy Integration

    Eleven storage units were engineered to incorporate glazing, roller doors, canopies, and fire-rated walls within a constrained footprint.

  • Steel Optimisation

    SuperSpan™ high-tensile beams reduced steel tonnage by approximately 25% while increasing structural performance weight-for-weight.

  • Sequencing Efficiency

    Structural steel and tilt panels were erected concurrently to accelerate installation.

  • Integrated Envelope Delivery

    Structure, cladding, roofing, insulation, and access systems were delivered within one coordinated framework.

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Our SuperSpan™ system delivered a 4,300sqm multi-tenancy storage facility at less than half the cost of the previous stage, completed in just 24 weeks without compromising structural strength or compliance.

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    Cost Reduction

    Stage 2 delivered at less than half the cost of Stage 1.

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    Accelerated Delivery

    Completed in 24 weeks, saving an estimated 42 days compared to conventional construction.

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    Material Efficiency

    Optimised beam engineering reduced steel tonnage by approximately 25%.

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    Enhanced Structural Performance

    High-tensile formed beams delivered significantly greater strength weight-for-weight than traditional systems.

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    Integrated System Delivery

    Engineering, fabrication, and installation were aligned within one coordinated framework.

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    Restored Commercial Viability

    Large-scale storage was delivered affordably without compromising strength, compliance, or flexibility.

“ Formsteel has the potential to change the commercial construction game. It’s a building system that’s lower cost, simpler to construct, faster to build, and lighter. All those things add up and it’s just a better, completely new approach. Of course, we can’t forget that Formsteel is the greenest option out there and that’s something to be seriously considered. ”

Campbell Barbour

NZRPG

See Project

“Formsteel as a building solution has undeniably changed the game for large-scale commercial construction projects. Starting with the Formsteel system from the inception of a project ensures cost effective, simple build solutions with a shorter build timeframe. It just makes sense."

Bojana Hynes

Cottee Parker Architects

See Project

“The real benefit of Formsteel is that it allows us as developers to deliver quality buildings that are faster and more cost effective to build. 47% less embodied carbon; this is becoming a bigger and bigger deal. Formsteel source from reputable mills, they are a lot quicker to build with than traditional steel, and cheaper. That's why we are interested in it.

Alan Lockie

Stride Property

See Project

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